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My transit has a 2.5.turbo diesel 5 spd manual and is from 2000.I had some trouble with the lucas epic injector pump which was leaking fuel and have taken it out to have the seal replaced and thanks to the good people here who supplied with the best information needed It was a job I now have been able to master.
Remanufactured Delphi Lucas CAV Fuel Injection Pumps. Delco Diesel Services, Inc. Is an Authorized Delphi/Lucus/CAV Service Dealer, all of the pumps shown are the specific pump listed. We rebuilt all of the listed pumps in our shop in Oklahoma City, OK. Showing 1–16 of 59 results. Menu; Fuel Injection Pumps. We have covered the vehicle fleet since the 1980s, offering the largest diesel pump range on the market. SYSTEMS; Bosch VE: Bosch VE-EDC: Bosch VP 29/30: Bosch VP 44: Lucas DPC: Lucas DPC-N: Denso VE: Denso ECD: Zexel NP-VE. The Lucas EPIC Diesel Fuel injection system provides electronic control of both the amount of fuel injected and the timing of injection in order to optimise exhaust emissions and fuel economy. Engine Management System Changement Joint Pompe Injection Epic. Repairing/overhauling injection Pump Changement Joint Pompe Injection Epic Lucas. Read Book Lucas Injection Pump Dpc Repair Manual Lucas Injection Pump Dpc Repair Manual As recognized, adventure as competently as experience more or less lesson, amusement, as competently as covenant can be gotten by just checking out a book lucas injection pump dpc repair manual as well as it is not directly done, you could endure even more in the region of this life, just about the world.
The pump went back in and started up with no problem ,and with a new timing belt.
However the guy that replaced the seal on the pump told me that my lucas epic injector pump really needs rebuilding and at a cost of $1800 isnt cheap for me thats 1120 converted into pounds.
He showed me the bearings have some play in them and basically it will only be a matter of time before that play in the bearings will ruin the new seal and then start leaking fuel all over again.
I havent got a lot of money to spend at the moment so it was just the seal that day and then refitted it back on to the engine.
Which started up fine but did/could not ref over 3000 rpm on the test drive.
This significant loss of engine power caused me to ring the guy that replaced the seal and I have been informed this is due to the metal dust from the worn out parts inside is now clogging up the pump which is taken back out again.
Lucas Epic Injection Pump Repair Manual Download
The pump has been held horizontal to upside down and the metal dust inside it must have moved and clogged the system up.Ironically the pump looked pretty new when I bought the van almost one year ago.
How hard is it to strip down the pump to do a rebuild myself?
Are rebuild kits available?
Are there any other types of pump that can be fitted instead ,like a manual pump?
I will be in Europe in a couple of weeks time for a short stay with friends and familie,
I can definitely look around for another pump while I am there.
Lucas Injection Pump Troubleshoot
All good advice is welcome.Lucas Injection Pump Service Manual
Quick update:Decided to have the re-seal work done for me,(couldn't face refitting and still leaking). First couple of calls resulted in 'won't touch em mate'. So took it into P B Asher in Southampton, the guy there knew what it was and what leaks on em. Agreed to split and replace seals and o rings and then pressure test for £130 and I would supply the kit. And will turn around when I get the kit to them.
'I bought my seal kit from Electro Diesel in Exeter. They got the kit in next day!'
Kev, I got back to late to call Electro, how much was the kit?
Mike